Standard: 14 to 16 Business Days
Express: 10 to 12 Business Days
Expedite: 8 to 10 Business Days
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Starting from 50 Boxes
Free Design Support
Mailer Box
Everyone enjoys getting packages, but how can you ensure that your mailer box is equally appreciated and remarkable? A fantastic place to begin is right here at The Premier Packaging. All of our packaging boxes are of the best quality, and with our extensive selection, we're convinced you won't find better mailer boxes anywhere. Cheap mailer boxes may be featured globally, however, when it relates to mailing things to your clients, second-best is simply not acceptable!
final cost depends on your specifications
Price as low as
instock
Warranty
Estimated arrival:
Standard: 14 to 16 Business Days
Express: 10 to 12 Business Days
Expedite: 8 to 10 Business Days
Mailer Box
Everyone enjoys getting packages, but how can you ensure that your mailer box is equally appreciated and remarkable? A fantastic place to begin is right here at The Premier Packaging. All of our packaging boxes are of the best quality, and with our extensive selection, we're convinced you won't find better mailer boxes anywhere. Cheap mailer boxes may be featured globally, however, when it relates to mailing things to your clients, second-best is simply not acceptable!
final cost depends on your specifications
Price as low as
instock
Warranty
Buying our mailer boxes is a great way to show your brand’s skills. We make strong mailers that turn your products into great gifts.
- Strong corrugated cardboard options
- Bright full-color custom printing
- Exact sizes to fit your goods
- Safe shipping with custom inserts
These exact shapes give you a fine way to show your brand style. You leave a lasting mark on all your buyers.
Perfect Choice for Online Stores
Online selling grows much faster every single day around the world. You need reliable shipping shapes to keep up with fast online orders. We build these exact mailers exactly for busy online shop owners. You pack new orders quickly and send them out super fast.
Our flat mailers save you big money on heavy store shipping costs. We use light paper materials that do not add extra weight. You keep your shipping bills very low and your store profits high. We give you a smart way to manage your daily store costs.
These empty mailers stack very well on your back store shelves. You keep many flat units in a very small storage room. Flat shipping means you save a huge amount of empty floor space. We help you run a neat and clean packing supply room.
Create a Fun Unboxing Experience
A strong mailer carton does more than just hold items together. It builds high excitement when your buyer opens their new order. We help you design an opening process that people truly love. Your happy buyers share their fun unpacking moments with close friends online.
Happy buyers post clear pictures of nice mailer packs on social media apps. This free social sharing helps more people see your growing brand. We make sure the inside space looks just as good as the outside. You win more loyal fans when you focus on these small details.
Adding a custom printed message inside brings a very special touch. We print clear text that says thank you to your loyal buyers. A warm greeting turns a plain order into a true special gift. You build deep brand trust with this smart packaging choice.
Get the Right Size and Shape
We make mailer cartons in many unique sizes and shapes. You can send small items or big ones safely across the country. We give you high-quality mailers with exact custom details. You get exactly what you need very quickly.
Mailer Box Dimensions
To help you choose the best fit for your products, we offer a range of standard dimensions. Please review the table below to see which option suits your goods best:
| Box Size Category | Best Used For | Typical Depth |
| Small | Jewelry, pins, or small tech parts | 1″ to 2″ |
| Medium | Cosmetics, books, and candles | 2″ to 4″ |
| Large | Clothing, shoes, and bulky items | 4″ to 6″ |
| Custom | Odd-shaped or oversized goods | Per your request |
We know our buyers want unique mailer designs for their stores. We work hard so you get boxes in the exact size you need. Just ask us for a custom quote for your brand mailers. Our team starts making your perfect fit right away.
Strong Materials We Use
We offer two great choices for your daily shipping needs. Both options keep your goods safe in bad weather trips. We also keep our prices very fair for your budget.
Standard White Cardboard
This clean white board makes your mailer packaging very strong. White board forms a great choice for huge bulk orders. Bright print colors look sharp and clear on this white surface. We build these exact mailers to handle rough shipping routes.
Kraft Brown Cardboard
Kraft brown board gives you thick and tough daily mailers. This clean material creates a real, natural look for your brand. Your boxed goods look very neat and stylish on the shelf. You get great shipping strength without losing any visual appeal.
If these common cardboard types do not fit your exact needs, tell us. Send our team a fast message to ask for a custom quote. We make sure you get exactly what you want.
Bright Colors Make Your Box Pop
We print your mailer boxes in any bright color you want. We use a bold mix of cyan, magenta, yellow, and black ink. Our top digital printers make your art designs look very sharp. Your bold colors pop out and grab attention right away.
We work hard to meet all your daily packing demands. We offer full color printing in three different simple ways. You print outside only, inside only, or on both flat sides. These easy choices meet all your ink needs for mailing packs.
Keep Items Safe with Custom Inserts
We want to make sure your items stay intact during fast delivery. We offer many box thickness choices, like strong E-flute cardboard base. A good mailer carton must move items without breaking them. We promise to keep your valuable goods perfectly safe.
Dividers for Fragile Goods
We suggest using custom inserts for breakable or costly store items. We cut these custom inserts to fit your exact product size. This tight fit adds extra safety during rough road trips. You can place flat dividers to sort small items inside your mailer.
Easy Design Templates
We give you a great list of free visual design templates. These digital files help you load brand art that fits your mailers. You get the correct print layout for a smooth printing job. We make the whole custom design process very easy for you.
We also offer clear artwork guides for your daily print files. These helpful guides help you set up the correct digital formats. We remove all the stress from hard technical design steps. You just follow the easy steps to get perfect printed mailers.
Eco-Friendly Packing Choices
Modern buyers care deeply about keeping the earth green and clean. We make our brown kraft mailers from recycled safe paper materials. You show your buyers that you care about green nature too. Green packaging choices help your brand look very smart and responsible.
Our bright water-based inks stay safe for the earth and look great. You do not have to pick between green choices and nice looks. We blend safe base materials with top print quality for you. Your brand grows stronger while you actively help the green planet.
These earth-friendly boxes break down fast after people use them daily. Your buyers simply drop them in their home recycle bins. We remove all the bad guilt from the normal waste throwing process. You give your buyers a clean, fast way to handle empty waste.
Order Mailer Box Packaging at Wholesale Prices
Join the pool of over 1,000+ happy customers who trust The Premier Packaging for custom boxes to solve packaging problems. You can get in touch with our packaging experts with a quick phone call at (727) 629-1270 or you can email us at inquiry@thepremierpackaging.com.
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 4-6 Business Days, Rush |
Aqueous Coating
A clear, water-based coating that dries quickly and protects printed surfaces to improve surface appearance.
UV Coating
A liquid coating that is cured instantly with ultraviolet light to create scuff-resistant matte surface.
Spot UV Coating
A UV coating applied only to selected areas (like logos or text). Used for contrast and visual impact.
Soft Touch Coating
A coating that creates a smooth, velvet like feel to add a premium tactile experience. Can slightly reduce scratch resistance if not laminated.
Varnish
A thin, clear liquid coating applied during printing using the printing press (CMYK process).
Lamination
A plastic film bonded to the printed surface for strong protection against moisture, tearing, and wear.
Anti-Scratch Lamination
A special BOPP film lamination designed to resist scratches and scuffs to prevent fingerprints and surface marks.
Soft Touch / Silk Lamination
A laminated film with a silky, peach-skin texture that feels soft and luxurious in hand.
Offset Printing
It utilizes metal plates and a rubber blanket to transfer ink to paper. It’s ideal for large runs to get sharp detail and color consistency.
Digital Printing
Prints directly from digital files without plates. Ideal for short runs, fast turnaround, and cost-effective small quantities.
UV Printing
Ink is cured instantly using UV light, creating durable prints with gloss or raised effects on coated and specialty surfaces.
Water-based Ink
Made with water and pigments instead of solvents. More eco-friendly than oil inks, commonly used in paper packaging.
Soy / Vegetable Ink
Uses soy or vegetable oils with pigments. Offers vibrant color and lower VOCs, but not fully impact-free.
Oil Based Ink
Petroleum-based ink that delivers rich, durable color. Traditional and effective, but less sustainable and harder to recycle.
Pantone (PMS Colors)
Standardized color system using exact ink formulas to ensure consistent and accurate brand colors across print jobs.
Pantone Metallic
Pantone inks with metallic particles for shiny finishes. Used for premium looks but can reduce recyclability.
SBS C1S
Premium bleached white board, coated on one side for sharp prints. Recyclable; biodegradable if coating is eco-friendly.
SBS C2S
Premium bleached white board, coated on both sides for quality prints inside and out. Coating affects its biodegradability.
CCNB
Duplex board with white front and gray back, mostly recycled. Clay coating may limit biodegradability.
Fully Recycled CCNB
Board from 100% recycled fiber, coated on one side. Recyclable; coating may affect biodegradability.
Natural Brown Kraft
Brown kraft board from virgin and recycled pulp. Strong, eco-friendly, mostly uncoated. Recyclable & biodegradable.
White Kraft
Bleached kraft board from virgin and recycled pulp. Coated or uncoated; recyclable, biodegradable if coating is eco-safe.
Black Kraft
Black-dyed kraft from virgin and recycled pulp. Recyclability depends on dye/coating; less biodegradable than natural kraft.
Uncoated Unbleached Kraft
Natural kraft board, no bleaching or coating. Fully recyclable, fully biodegradable, very sustainable.
Hot Foil Stamping
A printing process where metallic or pigmented foil is transferred onto a surface using heat and pressure to create a shiny, decorative effect.
Cold Foil Printing
Foil is transferred onto a surface without heat using UV-curable adhesives and a printing press. Suitable for high-speed commercial printing and flexible materials.
Blind Embossing
A design is raised on a surface without any foil or color, using a die pressed from the front side of the material. This creates a subtle, tactile effect.
Blind Debossing
A design is pressed inward into the material from the front side, creating an indented effect without foil or ink.
Registered Embossing
Embossing that aligns precisely with another printed element (like a logo or foil). Ensures the raised design matches the printed artwork.
Combination Embossing
Embossing combined with foil stamping in a single pass. Produces a raised design that also has a metallic or colored foil finish.
Window Patching
A die-cut opening on packaging is covered with a thin plastic film. Give customers a chance to see the inside of packaging for visibility purposes.
GSM
Measurement for the density of the paper stock.
PT
Measurement for the thickness of the paper stock.
Flute
Fiberboard arches sandwiched between two linerboards.
Frequently Asked Questions
A: We make very small custom mailer shapes to fit tiny store goods. You type your exact size needs straight on our fast quote page. We build a small secure mailer that tightly holds your item.
A: Yes, we print bright full colors on the inside of your mailer. You easily pick inside only printing or print on both flat sides. This smart ink choice makes the opening step fun for all your buyers.
A: Our kraft brown mailers come strictly from recycled safe paper materials. We use bright water-based inks that do not harm the green ground. Your loyal buyers easily recycle these flat cartons fast in their home bins.
A: You do not need any sticky tape or wet glue to build them. We cut special paper locking tabs that fold and hold tight fast. Your active packing team safely saves a lot of time daily.
