Standard: 14 to 16 Business Days
Express: 10 to 12 Business Days
Expedite: 8 to 10 Business Days
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Starting from 50 Boxes
Free Design Support
Lay Flat Pouch
For lightweight goods or those available in just one use, The Premier Packaging lay flat pouches are easy and slim options. Thanks to their multi-layer barrier films, what’s inside them stays fresh and unharmed by moisture and light. Great for packaging powders, snacks, supplements and examples for promotions. Your design, branding, tear notches and ability to reclose these pouches can all be adjusted. Because they need little material and take up very little space, these are great for product packaging that is easy on the wallet and better for the environment.
final cost depends on your specifications
Price as low as
instock
Warranty
Estimated arrival:
Standard: 14 to 16 Business Days
Express: 10 to 12 Business Days
Expedite: 8 to 10 Business Days
Lay Flat Pouch
For lightweight goods or those available in just one use, The Premier Packaging lay flat pouches are easy and slim options. Thanks to their multi-layer barrier films, what’s inside them stays fresh and unharmed by moisture and light. Great for packaging powders, snacks, supplements and examples for promotions. Your design, branding, tear notches and ability to reclose these pouches can all be adjusted. Because they need little material and take up very little space, these are great for product packaging that is easy on the wallet and better for the environment.
final cost depends on your specifications
Price as low as
instock
Warranty
Lay Flat Pouch – Custom Packaging Solutions from The Premier Packaging
Lay flat pouches are an essential packaging solution that combines functionality with versatility. At The Premier Packaging, we specialize in creating custom lay flat pouches tailored to meet the unique needs of your products. Whether you’re packaging snacks, clothing, or promotional items, our lay flat pouches provide the ideal balance of protection and presentation.
Superior Durability
Our lay flat pouches are crafted from high-quality materials that ensure your products remain safe and secure. The strong construction provides an effective barrier against moisture, air, and light, helping to preserve freshness and integrity. These pouches are designed to withstand various handling conditions, making them suitable for retail environments and shipping.
Space-Saving Design
The lay flat design allows for efficient storage and transportation. These pouches can be easily stacked or stored in various configurations, saving valuable space in warehouses and on store shelves. Their lightweight construction also helps reduce shipping costs, making them a practical choice for businesses looking to optimize their packaging solutions.
Versatile Applications
Our custom lay flat pouches are suitable for a wide range of products, including:
- Food Items: Perfect for snacks, nuts, and dry goods, keeping them fresh and easily accessible.
- Apparel: Ideal for packaging clothing items, providing a sleek and professional presentation.
- Promotional Materials: Use them to package giveaways or marketing materials that require protection and visibility.
Customization Options
At The Premier Packaging, we understand that branding is key. That’s why we offer a variety of customization options for our lay flat pouches. Choose from different sizes, colors, and printing options to create a pouch that represents your brand effectively. Whether you need a simple design or something more intricate, our team is ready to help bring your vision to life.
Eco-Friendly Solutions
We are committed to sustainability and offer eco-friendly lay flat pouch options made from recyclable materials. This allows you to package your products responsibly while still maintaining high-quality standards.
Quick Turnaround and Excellent Customer Support
We pride ourselves on our fast turnaround times and responsive customer service. Our team is dedicated to ensuring a smooth ordering process and is available to assist you with any questions or special requests you may have.
Why Choose The Premier Packaging?
- High Quality: Durable materials ensure the protection of your products.
- Space-Saving Design: Efficient for storage and shipping.
- Wide Range of Uses: Suitable for food, clothing, promotional items, and more.
- Customization: Tailor your pouches to fit your branding needs.
- Sustainable Options: Eco-friendly choices that align with responsible practices.
- Dedicated Support: Our team is here to assist you throughout the ordering process.
Discover the advantages of custom lay flat pouches for your packaging needs at The Premier Packaging. Contact us today to learn more, request a quote, or place an order. Let us help you find the perfect packaging solution for your products!
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 4-6 Business Days, Rush |
Aqueous Coating
A clear, water-based coating that dries quickly and protects printed surfaces to improve surface appearance.
UV Coating
A liquid coating that is cured instantly with ultraviolet light to create scuff-resistant matte surface.
Spot UV Coating
A UV coating applied only to selected areas (like logos or text). Used for contrast and visual impact.
Soft Touch Coating
A coating that creates a smooth, velvet like feel to add a premium tactile experience. Can slightly reduce scratch resistance if not laminated.
Varnish
A thin, clear liquid coating applied during printing using the printing press (CMYK process).
Lamination
A plastic film bonded to the printed surface for strong protection against moisture, tearing, and wear.
Anti-Scratch Lamination
A special BOPP film lamination designed to resist scratches and scuffs to prevent fingerprints and surface marks.
Soft Touch / Silk Lamination
A laminated film with a silky, peach-skin texture that feels soft and luxurious in hand.
Offset Printing
It utilizes metal plates and a rubber blanket to transfer ink to paper. It’s ideal for large runs to get sharp detail and color consistency.
Digital Printing
Prints directly from digital files without plates. Ideal for short runs, fast turnaround, and cost-effective small quantities.
UV Printing
Ink is cured instantly using UV light, creating durable prints with gloss or raised effects on coated and specialty surfaces.
Water-based Ink
Made with water and pigments instead of solvents. More eco-friendly than oil inks, commonly used in paper packaging.
Soy / Vegetable Ink
Uses soy or vegetable oils with pigments. Offers vibrant color and lower VOCs, but not fully impact-free.
Oil Based Ink
Petroleum-based ink that delivers rich, durable color. Traditional and effective, but less sustainable and harder to recycle.
Pantone (PMS Colors)
Standardized color system using exact ink formulas to ensure consistent and accurate brand colors across print jobs.
Pantone Metallic
Pantone inks with metallic particles for shiny finishes. Used for premium looks but can reduce recyclability.
SBS C1S
Premium bleached white board, coated on one side for sharp prints. Recyclable; biodegradable if coating is eco-friendly.
SBS C2S
Premium bleached white board, coated on both sides for quality prints inside and out. Coating affects its biodegradability.
CCNB
Duplex board with white front and gray back, mostly recycled. Clay coating may limit biodegradability.
Fully Recycled CCNB
Board from 100% recycled fiber, coated on one side. Recyclable; coating may affect biodegradability.
Natural Brown Kraft
Brown kraft board from virgin and recycled pulp. Strong, eco-friendly, mostly uncoated. Recyclable & biodegradable.
White Kraft
Bleached kraft board from virgin and recycled pulp. Coated or uncoated; recyclable, biodegradable if coating is eco-safe.
Black Kraft
Black-dyed kraft from virgin and recycled pulp. Recyclability depends on dye/coating; less biodegradable than natural kraft.
Uncoated Unbleached Kraft
Natural kraft board, no bleaching or coating. Fully recyclable, fully biodegradable, very sustainable.
Hot Foil Stamping
A printing process where metallic or pigmented foil is transferred onto a surface using heat and pressure to create a shiny, decorative effect.
Cold Foil Printing
Foil is transferred onto a surface without heat using UV-curable adhesives and a printing press. Suitable for high-speed commercial printing and flexible materials.
Blind Embossing
A design is raised on a surface without any foil or color, using a die pressed from the front side of the material. This creates a subtle, tactile effect.
Blind Debossing
A design is pressed inward into the material from the front side, creating an indented effect without foil or ink.
Registered Embossing
Embossing that aligns precisely with another printed element (like a logo or foil). Ensures the raised design matches the printed artwork.
Combination Embossing
Embossing combined with foil stamping in a single pass. Produces a raised design that also has a metallic or colored foil finish.
Window Patching
A die-cut opening on packaging is covered with a thin plastic film. Give customers a chance to see the inside of packaging for visibility purposes.
GSM
Measurement for the density of the paper stock.
PT
Measurement for the thickness of the paper stock.
Flute
Fiberboard arches sandwiched between two linerboards.
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Our Happy Clients!
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See our Trustpilot reviews
Trustpilot
"Great experience with Premier Packaging. The quality was exactly as expected, communication was solid throughout, and timelines were met. Overall a smooth, professional process. Would definitely recommend and use them again."
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"The order was done on time and turned out perfect. I will be using them again."
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"We had a great experience working with David on some custom mailer boxes. He was always responsive and helped to ensure the final product met our needs for recyclability. The print quality is unbeatable. When we had an issue with the courier’s handling on delivery, David ensured accommodations were made. We would be happy to work with Premier again in the future."
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"Great Product, Great Pricing. We did a custom box and it turned out perfectly. Extremely happy with the final product. Thanks David W."
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"The Premier Packaging company did an amazing job with our boxes. The boxes are beautiful and sturdy. David was our rep and he did an amazing job with our order and servicing. Thank you!"
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"I am extremely impressed with my experience! The quality of the product exceeded my expectations, and the production time was incredibly fast. Once we perfected the artwork, the ordering process was simple and smooth. I was also blown away by the outstanding customer service that Zack provides. He always responds very quickly to my requests, is extremely helpful, and ensures everything is perfect. Highly recommend!"
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"David was excellent to work with. I received my custom size and designed boxes within a week of ordering them and they look and feel great. Whenever I had a question David, my sales representative was very responsive and always took the time to call me and ensure that my question was answered to the best of his ability. Can’t thank them enough for the quick turnaround. The quality of the product was also impressive considering how fast it arrived to my door! Would highly recommend them to anyone looking to get custom-made boxes! Look forward to working with them in the future!"
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"Got my package in time for my event thank you!"
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"Alex was so helpful and answered all my questions and concerns in a timely manner. He made the experience a reassuring one for someone who was quite fearful of the unknown as a first time customer. Will definitely recommend."
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See our Google reviews
Google
"Premier Packaging delivered exactly what we were looking for. Quality work, clear communication, and everything arrived as promised. Smooth process from start to finish — highly recommend and would absolutely work with them again."
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"We had a great experience working with David on some custom mailer boxes. He was always responsive and helped to ensure the final product met our needs for recyclability. The print quality is unbeatable. When we had an issue with the courier’s handling on delivery, David ensured accommodations were made. We would be happy to work with Premier again in the future."
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"SO FAST and SO HELPFUL!!! We absolutely love our custom cigarette packages. Everyone was so fast to respond, creative with the design, and the end product was so wonderful they all sold out in 1 day!!! Reordering now!!"
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"The Premier Packaging Group did an excellent job of making our boxes. David was professional, responsive and fulfilled our order very well. TY!!"
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"The Premier Packaging has been a great company to work with! Customer service, prices, timeliness and quality of the products have all been fantastic. I'll continue to work with The Premier Packaging for more custom boxes! -Byron, Treehouse Cannabis Company."
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"Great Product, Great Pricing! Highly Recommend!"
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"Excellent customer service, the product was amazing! I would really recommend The premier packaging for creative projects."
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"The company does professional affordable work and provides quick service!"
Read moreFrequently Asked Questions
A: Lay flat pouches do not have a bottom gusset, so they lay flat
A: They’re best for dry items; special film layers are needed for liquids.
A: Yes, we offer recyclable and compostable options.
A: Print area depends on size, but all sides can be fully printed.