Standard: 18 to 20 Business Days
Express: 12 to 14 Business Days
Expedite: 8 to 10 Business Days
Global Sourcing
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3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Low Minimum
Free Design Support
Tuck Top Mailer Boxes
Our tuck top mailer boxes merge two popular box styles in one to elevate product packaging. These lightweight folding cartons for shipping have an adjustable fold-over lid that folds into the box. The fluted layer further dampens the shipping damage caused by bumps or unwanted shocks. Made from corrugated cardboard, these mailers are a preferred choice by top brands across the USA.
final cost depends on your specifications
Price as low as
instock
Warranty
Estimated arrival:
Standard: 18 to 20 Business Days
Express: 12 to 14 Business Days
Expedite: 8 to 10 Business Days
Tuck Top Mailer Boxes
Our tuck top mailer boxes merge two popular box styles in one to elevate product packaging. These lightweight folding cartons for shipping have an adjustable fold-over lid that folds into the box. The fluted layer further dampens the shipping damage caused by bumps or unwanted shocks. Made from corrugated cardboard, these mailers are a preferred choice by top brands across the USA.
final cost depends on your specifications
Price as low as
instock
Warranty
Looking for a shipping-ready box with a secure top closure and branded exterior? Enter tuck top mailer boxes. We make these printed boxes to serve many product packaging needs. These paper-based packaging options are ideal for e-commerce, gifts, subscription orders, and other products that require direct-mail packaging.
- Subscription products
- Corporate and promotional gifts
- Cosmetics and apparel
The tuck-in lid closes the box without adding a separate closure system, while the corrugated construction gives the package the structure needed for shipping and handling.
And we offer these mailer boxes in custom sizes, styles & materials, so we aren’t limited to premade box options.
You can choose to print your artwork across the exterior. ¼ to 4/4, we offer full box printing.
Tuck Top Mailer Boxes for Shipping and Fulfillment
The dust flaps on these mailers give customers direct access to the contents, while the tuck closure keeps the box closed during normal handling.
That makes this box useful for many niches, including:
- E-commerce orders
- Subscription packages
- Corporate gifts
- Promotional products
- Cosmetics
- Apparel
- Electronics
- Other
If you need a different mailer structure, our custom mailer boxes cover other self-locking formats, materials, and size requirements.
Product Shipping Made Safe and Secure
We solve logistics and product shipping issues with our custom shipping boxes. These tuck top mailer boxes do the same job of making product shipping secure enough, so you don’t have to worry about products getting damaged during transit.
With these lightweight boxes, you can ship fragile products like:
- Ceramic figurines
- Glass vials / Ampoules
- Eyeglasses / Sunglasses
- Smartwatches
- Christmas ornaments
- Pressed powder palettes
- Camera lenses
And more…
As these lightweight folding cartons are made from corrugated cardboard, they are crush-resistant. With a high edge crush rating, they’re ready to mail the product without the need for secondary packaging.
Showing Your Branding Image with State-of-the-Art Printing
The exterior of the box is part of the delivery experience, so we print your artwork directly onto the mailer.
You can keep the design simple with a logo and brand colors or use the full exterior as part of the packaging design. Choose from these color models:
- CMYK for artwork display
- PMS for color consistency
All-over exterior printing gives you space for your logo, colors, graphics, product information, or other brand artwork.
Printing Enhancements
- No printing (Base option)
- CMYK printing (Standard full-color printing)
- CMYK + 1 PMS color
- CMYK + 2 PMS colors
- Interior Printing (Printing inside the box for an unboxing experience)
Recyclable Corrugated Packaging
We make these mailers from B-flute corrugated cardboard, giving you a paper-based packaging format that combines structural support with a recyclable material.
Material selection should still follow the product. Lightweight items may need less structural support, while heavier or more fragile products may require a different corrugated construction or additional internal protection.
If your priority is a kraft-focused packaging appearance, we also offer flip lid boxes and other paper-based structures that can be specified around the product and application.
Request a Quote — Low Minimums & Free Shipping
Join the pool of over 1,000+ happy customers who trust The Premier Packaging for custom boxes to solve packaging problems.
You can get in touch with our packaging experts with a quick phone call at (727) 629-1270, or you can email us at inquiry@thepremierpackaging.com to get a quote for tuck top mailer boxes or other box packaging options.
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 4-6 Business Days, Rush |
Aqueous Coating
A clear, water-based coating that dries quickly and protects printed surfaces to improve surface appearance.
UV Coating
A liquid coating that is cured instantly with ultraviolet light to create scuff-resistant matte surface.
Spot UV Coating
A UV coating applied only to selected areas (like logos or text). Used for contrast and visual impact.
Soft Touch Coating
A coating that creates a smooth, velvet like feel to add a premium tactile experience. Can slightly reduce scratch resistance if not laminated.
Varnish
A thin, clear liquid coating applied during printing using the printing press (CMYK process).
Lamination
A plastic film bonded to the printed surface for strong protection against moisture, tearing, and wear.
Anti-Scratch Lamination
A special BOPP film lamination designed to resist scratches and scuffs to prevent fingerprints and surface marks.
Soft Touch / Silk Lamination
A laminated film with a silky, peach-skin texture that feels soft and luxurious in hand.
Offset Printing
It utilizes metal plates and a rubber blanket to transfer ink to paper. It’s ideal for large runs to get sharp detail and color consistency.
Digital Printing
Prints directly from digital files without plates. Ideal for short runs, fast turnaround, and cost-effective small quantities.
UV Printing
Ink is cured instantly using UV light, creating durable prints with gloss or raised effects on coated and specialty surfaces.
Water-based Ink
Made with water and pigments instead of solvents. More eco-friendly than oil inks, commonly used in paper packaging.
Soy / Vegetable Ink
Uses soy or vegetable oils with pigments. Offers vibrant color and lower VOCs, but not fully impact-free.
Oil Based Ink
Petroleum-based ink that delivers rich, durable color. Traditional and effective, but less sustainable and harder to recycle.
Pantone (PMS Colors)
Standardized color system using exact ink formulas to ensure consistent and accurate brand colors across print jobs.
Pantone Metallic
Pantone inks with metallic particles for shiny finishes. Used for premium looks but can reduce recyclability.
SBS C1S
Premium bleached white board, coated on one side for sharp prints. Recyclable; biodegradable if coating is eco-friendly.
SBS C2S
Premium bleached white board, coated on both sides for quality prints inside and out. Coating affects its biodegradability.
CCNB
Duplex board with white front and gray back, mostly recycled. Clay coating may limit biodegradability.
Fully Recycled CCNB
Board from 100% recycled fiber, coated on one side. Recyclable; coating may affect biodegradability.
Natural Brown Kraft
Brown kraft board from virgin and recycled pulp. Strong, eco-friendly, mostly uncoated. Recyclable & biodegradable.
White Kraft
Bleached kraft board from virgin and recycled pulp. Coated or uncoated; recyclable, biodegradable if coating is eco-safe.
Black Kraft
Black-dyed kraft from virgin and recycled pulp. Recyclability depends on dye/coating; less biodegradable than natural kraft.
Uncoated Unbleached Kraft
Natural kraft board, no bleaching or coating. Fully recyclable, fully biodegradable, very sustainable.
Hot Foil Stamping
A printing process where metallic or pigmented foil is transferred onto a surface using heat and pressure to create a shiny, decorative effect.
Cold Foil Printing
Foil is transferred onto a surface without heat using UV-curable adhesives and a printing press. Suitable for high-speed commercial printing and flexible materials.
Blind Embossing
A design is raised on a surface without any foil or color, using a die pressed from the front side of the material. This creates a subtle, tactile effect.
Blind Debossing
A design is pressed inward into the material from the front side, creating an indented effect without foil or ink.
Registered Embossing
Embossing that aligns precisely with another printed element (like a logo or foil). Ensures the raised design matches the printed artwork.
Combination Embossing
Embossing combined with foil stamping in a single pass. Produces a raised design that also has a metallic or colored foil finish.
Window Patching
A die-cut opening on packaging is covered with a thin plastic film. Give customers a chance to see the inside of packaging for visibility purposes.
GSM
Measurement for the density of the paper stock.
PT
Measurement for the thickness of the paper stock.
Flute
Fiberboard arches sandwiched between two linerboards.
Frequently Asked Questions
A: This box format of ours is made from B-flute corrugated cardboard. Moreover, they can feature cardboard, Kraft paper, and specialty paperstock materials, but each will have a flute in between to maximize protection during shipping.
A: Yes. We offer full-color printing, so your logo, artwork, graphics, and brand colors can cover the outside of the mailer.
A: Yes. The tuck top structure and corrugated construction make them suitable for shipping products when the box size and material match the application.
A: Yes. The opening and printed exterior make them suitable for corporate gifts, promotional packages, and other gift shipments.
