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TPP Highlights - Eco-Friendly Packaging

Looking for a shipping-ready box with a secure top closure and branded exterior? Enter tuck top mailer boxes. We make these printed boxes to serve many product packaging needs. These paper-based packaging options are ideal for e-commerce, gifts, subscription orders, and other products that require direct-mail packaging.

  • Subscription products
  • Corporate and promotional gifts
  • Cosmetics and apparel

The tuck-in lid closes the box without adding a separate closure system, while the corrugated construction gives the package the structure needed for shipping and handling.

And we offer these mailer boxes in custom sizes, styles & materials, so we aren’t limited to premade box options.

You can choose to print your artwork across the exterior. ¼ to 4/4, we offer full box printing.

Tuck Top Mailer Boxes for Shipping and Fulfillment

The dust flaps on these mailers give customers direct access to the contents, while the tuck closure keeps the box closed during normal handling.

That makes this box useful for many niches, including:

  • E-commerce orders
  • Subscription packages
  • Corporate gifts
  • Promotional products
  • Cosmetics
  • Apparel
  • Electronics
  • Other

If you need a different mailer structure, our custom mailer boxes cover other self-locking formats, materials, and size requirements.

Product Shipping Made Safe and Secure

We solve logistics and product shipping issues with our custom shipping boxes. These tuck top mailer boxes do the same job of making product shipping secure enough, so you don’t have to worry about products getting damaged during transit.

With these lightweight boxes, you can ship fragile products like:

  • Ceramic figurines
  • Glass vials / Ampoules
  • Eyeglasses / Sunglasses
  • Smartwatches
  • Christmas ornaments
  • Pressed powder palettes
  • Camera lenses

And more…

As these lightweight folding cartons are made from corrugated cardboard, they are crush-resistant. With a high edge crush rating, they’re ready to mail the product without the need for secondary packaging.

Showing Your Branding Image with State-of-the-Art Printing

The exterior of the box is part of the delivery experience, so we print your artwork directly onto the mailer.

You can keep the design simple with a logo and brand colors or use the full exterior as part of the packaging design. Choose from these color models:

  • CMYK for artwork display
  • PMS for color consistency

All-over exterior printing gives you space for your logo, colors, graphics, product information, or other brand artwork.

Printing Enhancements

  • No printing (Base option)
  • CMYK printing (Standard full-color printing)
  • CMYK + 1 PMS color
  • CMYK + 2 PMS colors
  • Interior Printing (Printing inside the box for an unboxing experience)

Recyclable Corrugated Packaging

We make these mailers from B-flute corrugated cardboard, giving you a paper-based packaging format that combines structural support with a recyclable material.

Material selection should still follow the product. Lightweight items may need less structural support, while heavier or more fragile products may require a different corrugated construction or additional internal protection.

If your priority is a kraft-focused packaging appearance, we also offer flip lid boxes and other paper-based structures that can be specified around the product and application.

Request a Quote — Low Minimums & Free Shipping

Join the pool of over 1,000+ happy customers who trust The Premier Packaging for custom boxes to solve packaging problems.

You can get in touch with our packaging experts with a quick phone call at (727) 629-1270, or you can email us at inquiry@thepremierpackaging.com to get a quote for tuck top mailer boxes or other box packaging options.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush
Aqueous Coating
Aqueous Coating

A clear, water-based coating that dries quickly and protects printed surfaces to improve surface appearance.

recycle bio
Uv-coating
UV Coating

A liquid coating that is cured instantly with ultraviolet light to create scuff-resistant matte surface.

Recycle Icon bio
Soft Touch Coating
Spot UV Coating

A UV coating applied only to selected areas (like logos or text). Used for contrast and visual impact.

recyclable icon biodegradable
Soft Touch Coating
Soft Touch Coating

A coating that creates a smooth, velvet like feel to add a premium tactile experience. Can slightly reduce scratch resistance if not laminated.

recyclable icon biodegradable
Varnish
Varnish

A thin, clear liquid coating applied during printing using the printing press (CMYK process).

recy1 able2
lamination
Lamination

A plastic film bonded to the printed surface for strong protection against moisture, tearing, and wear.

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Anti-scratch Lamination
Anti-Scratch Lamination

A special BOPP film lamination designed to resist scratches and scuffs to prevent fingerprints and surface marks.

recylce biodegradle
Soft Touch / Silk Lamination
Soft Touch / Silk Lamination

A laminated film with a silky, peach-skin texture that feels soft and luxurious in hand.

Recycled biodegradable
Offset Print
Offset Printing

It utilizes metal plates and a rubber blanket to transfer ink to paper. It’s ideal for large runs to get sharp detail and color consistency.

recycle biodegradable
Digital Print
Digital Printing

Prints directly from digital files without plates. Ideal for short runs, fast turnaround, and cost-effective small quantities.

recyclabe biodegradable
UV Print
UV Printing

Ink is cured instantly using UV light, creating durable prints with gloss or raised effects on coated and specialty surfaces.

recyclabe biodegradable
Water Based ink
Water-based Ink

Made with water and pigments instead of solvents. More eco-friendly than oil inks, commonly used in paper packaging.

Recycled biodegradable
Soy / Vegetable Ink
Soy / Vegetable Ink

Uses soy or vegetable oils with pigments. Offers vibrant color and lower VOCs, but not fully impact-free.

recyclable biodegradable
Oil Base Ink
Oil Based Ink

Petroleum-based ink that delivers rich, durable color. Traditional and effective, but less sustainable and harder to recycle.

recyclable biodegradable
Pantone
Pantone (PMS Colors)

Standardized color system using exact ink formulas to ensure consistent and accurate brand colors across print jobs.

recycle biodegradle
Pantone
Pantone Metallic

Pantone inks with metallic particles for shiny finishes. Used for premium looks but can reduce recyclability.

recyclabe biodegradable
c1s
SBS C1S

Premium bleached white board, coated on one side for sharp prints. Recyclable; biodegradable if coating is eco-friendly.

recyclabe biodegradable sustainability
SBS C2S
SBS C2S

Premium bleached white board, coated on both sides for quality prints inside and out. Coating affects its biodegradability.

recyclable biodegradable sustainability
CCNB
CCNB

Duplex board with white front and gray back, mostly recycled. Clay coating may limit biodegradability.

recyclable biodegradable sustainability
Fully Recycled CCNB
Fully Recycled CCNB

Board from 100% recycled fiber, coated on one side. Recyclable; coating may affect biodegradability.

recyclable biodegradable sustainability
Natural Brown Kraft
Natural Brown Kraft

Brown kraft board from virgin and recycled pulp. Strong, eco-friendly, mostly uncoated. Recyclable & biodegradable.

recyclable biodegradable sustainability
White Kraft Paper
White Kraft

Bleached kraft board from virgin and recycled pulp. Coated or uncoated; recyclable, biodegradable if coating is eco-safe.

recyclable biodegradable sustainably
black-kraft
Black Kraft

Black-dyed kraft from virgin and recycled pulp. Recyclability depends on dye/coating; less biodegradable than natural kraft.

recyclable bio sustainable
Uncoated Unbleached Kraft
Uncoated Unbleached Kraft

Natural kraft board, no bleaching or coating. Fully recyclable, fully biodegradable, very sustainable.

recyclable biodegradable sustainable
Hot Foiling Stamping
Hot Foil Stamping

A printing process where metallic or pigmented foil is transferred onto a surface using heat and pressure to create a shiny, decorative effect.

Cold Foil Printing
Cold Foil Printing

Foil is transferred onto a surface without heat using UV-curable adhesives and a printing press. Suitable for high-speed commercial printing and flexible materials.

Blind Embossing
Blind Embossing

A design is raised on a surface without any foil or color, using a die pressed from the front side of the material. This creates a subtle, tactile effect.

Blind Debossing
Blind Debossing

A design is pressed inward into the material from the front side, creating an indented effect without foil or ink.

Registered Embossing
Registered Embossing

Embossing that aligns precisely with another printed element (like a logo or foil). Ensures the raised design matches the printed artwork.

Combination Embossing
Combination Embossing

Embossing combined with foil stamping in a single pass. Produces a raised design that also has a metallic or colored foil finish.

Window Patching
Window Patching

A die-cut opening on packaging is covered with a thin plastic film. Give customers a chance to see the inside of packaging for visibility purposes.

gsm
GSM

Measurement for the density of the paper stock.

Measurement for the thickness of the paper stock.
PT

Measurement for the thickness of the paper stock.

Fiberboard arches sandwiched between two linerboards.
Flute

Fiberboard arches sandwiched between two linerboards.

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Frequently Asked Questions

Q: What material are these tuck top mailers made from?

A: This box format of ours is made from B-flute corrugated cardboard. Moreover, they can feature cardboard, Kraft paper, and specialty paperstock materials, but each will have a flute in between to maximize protection during shipping.

Q: Can I print my logo on the entire box?

A: Yes. We offer full-color printing, so your logo, artwork, graphics, and brand colors can cover the outside of the mailer.

Q: Can I use these boxes for shipping?

A: Yes. The tuck top structure and corrugated construction make them suitable for shipping products when the box size and material match the application.

Q: Can I use tuck top mailers for gifts?

A: Yes. The opening and printed exterior make them suitable for corporate gifts, promotional packages, and other gift shipments.